AFEX
Aluminum profiles production line

Aluminum profiles production line

This fully automated press line for the production of aluminum profiles is based on high-pressure extrusion technology. The line consists of a press machine, a die furnace, a hot cutting furnace, a cooling table, an automatic tensioning mechanism, and an aging furnace. The equipment ensures industrial-level efficient production, is equipped with energy-saving systems, and guarantees stable operation through automatic control. It is used in the production of products such as aluminum pipes, window and door profiles, and industrial profiles.
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Aziz Karimov
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Specifications

ParameterValue
Model630GH
Country of ManufactureChina
Raw MaterialAluminum billet (102 mm, 6 m)
Product TypeAluminum profiles
Production Capacity3000 kg/furnace, continuous extrusion
MaterialHeat-resistant steel, aluminum alloys
Equipment Weight25 tons
Dimensions7 × 2.8 × 3.2 m
Voltage / Power380V, 55 kW main motor, 18 kW heating
Workforce4–6 persons
Electricity ConsumptionApprox. 100 kW
Gas ConsumptionNatural gas
Sewage RequiredNo
Extrusion Pressure633 tons
Aluminum Billet Diameter102 mm
Main Motor Power55 kW
Heating Power18 kW
Extrusion Speedup to 8.8 mm/s
Equipment Dimensions7 × 2.8 × 3.2 m
Cooling Table Size26 × 6 m
Thermal Furnace Capacity3000 kg/furnace
Thermal Furnace Temperatureup to 250°C
Mold Furnace Power18 kW
Hot Cutting Furnace FuelNatural gas
Total Line LengthAt least 60 meters
ModelWorking Pressure (MPa)
500T21
600T21
700T21
800T21
1000T21
1250T21
1400T21
1650T21
2000T21
2500T21
3000T28
4350T28
5500T28
8200T28
Equipment NameMold Heating Furnace
PurposePreheating extrusion dies
Heating MethodInfrared radiation and PID-controlled electric heating
Heating TimeØ180 mm die – 15 min, Ø350 mm die – 60 min
Temperature Accuracy±15°C
Control SystemPLC + Touch Panel
Safety SystemAutomatic shut-off if overheating or cooling failure
Die SizeØ180–350 mm
Dimensions~1500 × 1000 × 1400 mm
Power~18 kW
Equipment NameMulti-chamber billet heating & cutting furnace
PurposePreheating aluminum billets and automatic cutting before extrusion
Fuel TypeNatural gas
Heating Temperature550–600°C
Heating MethodGas combustion heat transfer
Operation ModeAutomatic, continuous rotation
Cutting ForceUp to 40 tons
Billet DiameterUp to 102 mm
Billet LengthUp to 6000 mm

Description

 

Extrusion Press

As one of the leaders in the aluminum extrusion field, we offer extrusion press equipment of various tonnage. These presses allow the production of both small and large-sized aluminum profiles with high precision.
Our extrusion equipment meets industrial standards, ensuring the narrowest tolerance limits.

In the aluminum industry, both direct and indirect extrusion technologies are available for various applications. The most common method is direct extrusion with a hydraulic press, which ensures high efficiency and durability.

 

Extrusion Presses Technical Table

In order to increase the efficiency of the equipment, the dead cycle time has been reduced, which significantly increases the production speed. The billet loader is controlled by a servo motor, which ensures fast, accurate and reliable transfer of billets. The press container is heated by heat pipes, which guarantees fast and efficient heating. The degree of elastic deformation is significantly reduced due to the special design solution. The length of the main cylinder and connecting rods has also been reduced, which increases the stability and accuracy of the extruder.

Mold Heating Furnace

Mold heating furnaces are designed to preheat extrusion dies to the optimal temperature before the aluminum extrusion process.
The equipment uses electromagnetic induction heating technology.
It is equipped with a fully automatic control system, allowing simultaneous or independent heating of multiple dies.
Average heating time is 25 minutes.
PID-based temperature control protects from overheating and ensures uniform heating with ±1°C accuracy.  

Multi-Chamber Billet Heating & Cutting Furnace

High-efficiency preheating furnaces for aluminum extrusion lines from 600 to 4000 tons.
They are designed to heat aluminum billets with diameters 80–330 mm and lengths 6000–8000 mm.
Minimum billet cut length: 200 mm.
Equipped with 6 fuel burners, reducing heating time by up to 30 minutes compared to similar equipment.
Burners can be serviced without production shutdown.

 

The furnace is automatically regulated, and the electronic pulse stirring system ensures uniform temperature inside the furnace. This prevents the aluminum rod from melting in only a certain part as a result of continuous burning.

The stove allows simultaneous heating through 6 fuel injectors. Each injector can be controlled separately, which ensures a continuous combustion process in the stove.

The heated aluminum rods are transferred to a vertical hot rod cutting machine for sizing and cutting. This step ensures the production of billets of the exact length required for the subsequent extrusion process.

The equipment has a reliable control system, which uses Schneider Electric and Mitsubishi PLC controllers.

High-Temperature Resistant Felt Cooling Table

After stretching, aluminum profiles are placed on the cooling table for oxidation treatment and cutting preparation.
Cooling tables are available in manual and automatic modes.
Equipped with different conveyor systems: belt, belt + chain, or hydraulic walking beam.
The stretcher can be operated by a single operator and is fitted with video monitoring.
Automatic stacking system collects finished products.
Final cutting saws are equipped with absolute encoders for precise cutting.

  There are three types of conveyor systems for the cooling table: belt conveyor, belt + chain conveyor combination, or hydraulic walking beam system. The aluminum extrusion stretcher can be operated by a single operator and is equipped with a video monitoring system. The stretching length and pulling force are clearly displayed on the screen. The finished products are automatically collected using an automatic stacking device, which makes them easier to process and use. The final cutting saw and measuring table are equipped with a high-precision absolute encoder, ensuring fast and accurate positioning. Cooling table: Frequency converter technology is used to control the belt speed, which effectively reduces the friction of the profiles. Stretcher: Can be operated by one person, two people or in fully automatic mode. The length, percentage and force of the stretch are preset and performed automatically, ensuring uniformity of the stretching process.

Finished product cutting equipment: the material feeding speed is adjustable, and it has a self-lubricating function, ensuring high-precision cutting and a smooth cut surface.

Aluminum Aging Furnace

Aging (heat treatment) changes material properties, enhancing strength or formability.
Aging naturally occurs over time but can be accelerated with heat.
Shijia furnaces ensure uniform heating and high productivity.

Finished Products

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