Automatic filtered still water production line 2000 units/hour

Automatic filtered still water production line project

About the project

• Production capacity: 2000 containers (500 ml) per hour
• Line type: Fully automatic, production volume depends on container size
• Number of workers: 5-6 workers
• Required space: 38 x 25 meters
• Power supply: 380V 50/60 Hz
• Water supply: Artesian water, clean wastewater

(this image is provided to give an idea of ​​the line)  Information about the technical characteristics of the line   Description of the project

1. PET Bottle Blowing System
2. Water Purification System
3. Filling and Packaging System

 

1 - Automatic PET Bottle Forming Machine

 

Features:

• Stable operation with PLC control panel.
• Automatic preform transportation via conveyor.
• Even heat distribution: The bottle rotates around its own axis inside the infrared heater while simultaneously moving along rails, ensuring efficient and quick heat transfer.
• Preheating control: Adjustable light lamp and reflective plate length in the preheating zone, allowing for optimal preheating of the preforms, and an automatic thermostat helps maintain a constant temperature inside the heater.
• High safety: Each mechanical movement is equipped with an automatic locking device, which ensures the equipment is safely stopped in case of malfunction during the process.
• No contamination and low noise: Air cylinders are used for movement control, eliminating the need for oil pumps.
• Adaptability to different atmospheric pressures: The air pressure diagram divides air blowing and mechanical movement into three sections, allowing for adjustments to various pressure environments.
• High pressure and dual crank mechanism to securely hold the mold.
• Two control modes: Automatic and manual.
• Safe, reliable, and unique valve position design, ensuring clear and understandable air pressure diagrams.
• Low cost, high efficiency, ease of use, simplicity in maintenance, and automated processes.
• Elimination of bottle contamination entirely.
• Excellent cooling results with the cooling system.
• Easy installation and startup.
• Very low malfunction rate: less than 0.3%.

High quality PET container molds

Air compressor

Technical Specifications

Cooling equipment (for drying PET bottles)

This equipment works together with a compressor

 

Air filter

 

Water cooler (chiller)

 

Air storage tank 1000 L

 

2 - Water purification system 8-stage reverse osmosis water filtration equipment 2000 L/h

Technical characteristics

  Filtration Stages:

• Quartz Sand Filter
• Activated Carbon Filter
• Sodium Ion Exchanger
• Regeneration Block
• Precision (Protection) Filter
• Reverse Osmosis
• Ozone Generator
• UV System

Water storage tank 2t

Water storage tank

3 - Filling and packaging system

3 in 1 automatic fresh water filling equipment

Technical characteristics

Washing station

All shaking heads are made of 304 stainless steel with a spray nozzle design, making the equipment highly water-efficient. The handle, made of 304 stainless steel with a plastic interior, ensures minimal contact between the bottle and the surface during washing. Washing pumps are made of 304 stainless steel.

1. Filling station

The high-precision filling nozzle, controlled by PLC, ensures high filling accuracy and stable filling performance. All contact parts and the liquid reservoir are made of 304 stainless steel, finely polished, making cleaning easy. Filling automatically stops when the container reaches the stop position.

Capping station

 

• Installation and Closing System Electromagnetic cap sealing heads with a load-reduction function ensure minimal contact with the bottle during cap sealing. The entire structure is made of 304 stainless steel. Cap sealing automatically stops when the container reaches the stop position.

Features: This equipment works in harmony with an air conveyor belt. It holds the containers by the neck, reducing the risk of bottles falling during the transportation process. This equipment is used for water filling in PET bottles and also has a cap sealing function. It combines three functions:

• Rinsing empty PET bottles.
• Filling rinsed PET bottles.
• Sealing filled bottles.

Electronic Components

For the electronic components, parts and details from brands such as SIEMENS, OMRON, Schneider, CNP, manufactured in countries like France, Germany, Japan, China, and Taiwan, are used.  

Cap loading equipment

Lamp check

Drying equipment

This equipment is installed after the filling machine. It is used for drying containers with water droplets on the outside.

Automatic Labeling Machine (with air assistance)

This equipment is used for PVC heat shrinkable material.

It works with roll-type labels.

Machine Parts

For the machine parts, components and details from brands such as Panasonic, Delta, Schneider, and Lijiali, manufactured in countries like France, Germany, Japan, China, and Taiwan, are used.

Parli termo tunnel

1. The Shrink Tunnel with steam is applicable for various and non-standard types of bottles, such as round, square, and flat bottles. This tunnel applies labels seamlessly without seams.
2. The steam nozzle is divided into three adjustable segments; the height, position, and steam output of each segment can be adjusted individually, ensuring a perfect shrinkage effect.
3. The entire equipment is made of heat-insulating stainless steel, which not only saves energy but also meets international safety standards. The reduction gearbox and conveyor belt are manufactured by Spirax Sarco. The entire machine has a waterproof construction for easy operation and maintenance.

Technical Specifications

Steam Generator

Technical Specifications

CO2 Laser Marking Machine

Technical characteristics

 

Automatic Block Packaging Machine

The automatic block packaging system, designed to efficiently manage the process of blocking and packaging water products, offers high performance. It operates at a voltage of 220V-380V and consumes 15-18 kW/h of power, capable of packaging up to 8 blocks of water per minute. This equipment is an ideal solution for medium and large-scale production needs, accelerating the manufacturing process and increasing labor productivity.

Blocking part

Termo tunnel

Air Conveyor (for Empty Containers)

Belt Conveyor (for Filled Containers)

Samples of Manufactured Products