Ketchup production line (from 3T of raw materials per day) AF-L024
Ketchup is the first product we see when we open the fridge. That's right, after all, it can be eaten with any food. Almost all modern foods are prepared with ketchup or eaten with ketchup. Especially fast food restaurants are very fond of using this universal additive, the phrase most used by customers recently is: "add ketchup too". Therefore, no one denies that this product is so popular among singers. "AFEX-Group" company, as always, is a supporter of business flourishing of you dear entrepreneurs, and for this reason, it presents to you this demanding product, that is, the KETCHUP PRODUCTION LINE.
Specifications
| Material | SUS 304 |
| Voltage | 380 V |
| Power consumption | 0.75kvt |
| Voltage | 380V |
| Power consumption | 5.2Kvt |
| Work volume | 1000-1500Kg/ h |
| Weight | 400 Kg |
| Size | 3300*1160*1290mm |
| Power | 0,75Kwt |
| Work volume | 500-1500 kg/h |
| Size | 2000*720*890mm |
| Material | SUS304 |
| Power consumption | 1.1Kvt |
| The task | Delivery of peeled tomatoes to Mixer |
| Work volume | 300kg/h |
| Material | Stainless steel SS304L |
| Power | 4 Kwt |
| Working thickness | 2-44 mikron |
| The mill is diametric | 80 mm |
| Cooling pipe | 12 mm |
| Outer diameter | 25mm |
| Input diameter | 48mm |
| Motor speed | 2900r/min |
| Working capacity | 500 L |
| Type of heating | Electric current |
| 3-layer lifting cover | There is |
| Mixing/grinding method | Stationary mixer+inner side mixer+PTFE blades(4Kwt) |
| Mixing speed (variable) | 0-3000 rpm |
| Power | 7.5 kW |
| Control Panel | Button control, waterproof |
| Voltage | 380V/60Hz |
| Temperature adjustment | Digital thermometer(<140C) |
| Working capacity | 500L |
| Thickness | 4mm |
| Diametr | F900mm |
| Top hermetic cover | Mavjud |
| Connection size | F51x1.5 |
| Flexibility | 1-2000000cP |
| Consumption output (L/hour) | 3000-5000 |
| Filling volume | 100-1000 ml |
| Pour speed | 20-30 pieces/minute |
| Work pressure | 0.2-0.5 Mpa |
| Gas consumption | 0.05 cubic meter M/minute |
| Management method | Pneumatic filling pedal |
| Total weight | 45 kg |
| Shutter speed | 25-35 pieces/minute |
| Package height | 50-300 mm |
| Cap diameter | 20-50mm |
| Air pressure | 0.4-0.6 Mpa |
| Maximum power | 300V |
| Voltage | 220V/50/60Hz |
| Weight | 65 kg |
Description
The production process consists of 3 stages and includes:
I. STAGE OF CLEANING AND SORTING TOMATOES ELEVATOR CONVEYOR
This lifting equipment is used as an addition to other main equipment, performing the task of delivering vegetables and fruits to the required equipment. It helps to save manpower and time.
OZONE CLEANING EQUIPMENT
Many fruits and vegetables (mainly in the skin) contain substances such as pesticides and nitrates that are harmful to the body. When vegetables are washed with ordinary water, only 10-30% of them are cleaned. Ozonation equipment completely cleans fruits and vegetables (including tomatoes) of all harmful substances and microbes and helps to preserve the product for a longer period of time. This equipment can also be used to store fruits and vegetables.
CLEANING EQUIPMENT 2
ELEVATOR CONVEYOR 2
This conveyor is used to transfer the cleaned tomatoes to the next equipment.
VEGETABLE SEEDING EQUIPMENT
VERTICAL COLLOID GRINDING EQUIPMENT
II. KETCHUP PREPARATION STAGE
HOMOGENIZER (500L)
In this equipment, semi-finished crushed tomatoes go through the process of homogenization with the help of electric heating, that is, they are mixed until they reach a uniform mass. In a word, it can be called a "huge mixer". The product is uniformly dispersed and mixed by high-speed centrifugal grinding. Double-sided, internal and external rotation results in a smooth, uniform-looking ketchup without any small bubbles.
SEALED STORAGE TANK (500 L)
This airtight tank is made of stainless steel and is used to store the finished product. Due to its completely hermetic feature, it ensures that no external substances get into the stored product and the liquid is kept clean. The cistern is made on the basis of a special scientific design, which holds the sediments under the liquid and does not lift them up. This will further increase the quality of your product.
ROTOR PUMP
III. PACKAGING STAGE
HORIZONTAL BOILING EQUIPMENT (100-1000ml)
The equipment is designed for pouring liquid products. It is possible to change the volume and speed of pouring.
SEMI-AUTOMATIC CLOSING EQUIPMENT
SEMI-AUTOMATIC LABELING SYSTEM
