Metal door production line

"AFEX-GROUP" offers modern and high-quality technology for our entrepreneurs who want to start working in this field. With the help of this equipment, you can produce not only metal doors, but also details necessary for the production of other types of products. Today, the production of steel doors in our country has become a profitable but competitive business. Of course, there are competitors in this field, but the level of demand is still low. Ways to overcome competition in this field are easy to innovate with unusual design, non-standard shapes and sizes. The fact that construction works in our country continue for 4 seasons ensures the constant level of demand.

Major buyers of this activity;

*Private developers. *Construction companies. *Owners of apartments in new buildings. *Residential households. In recent years, the construction of high-rise buildings in our country continues to grow significantly, if you purchase this equipment from us and enter into a contract for the supply of iron doors with construction companies, you will soon cover the cost of the equipment and make a profit. possible Necessary infrastructures for starting the activity; Required area; the ceiling height should be 6 meters (to the press equipment), not less than 200 m². Electric energy; 110 KW/380 V. Number of workers; 8-10 people. Line equipment and devices; 1. Forming Press equipment. 2. Cutting equipment 3. Forming equipment 4. Perforating equipment 5. Mechanical Press Equipment 6. Bending equipment 7. Welding equipment 8. Hot pressing equipment 9. Vacuum print First, let's briefly introduce the working mechanism of the forming press equipment and the devices in it. Forming Press Equipment - High-pressure hydraulic press equipment with 2500 tons of force is capable of forming metal sheets with a thickness of 2.2 mm and a working table size of 1500x2500 mm. The equipment is equipped with modern and high-quality devices.

Hydraulic system

The hydraulic system is located on the right side of the press and consists of oil tank, high pressure pump, motor, valve cartridge and other components.

System cartridge valve

A cartridge valve system is installed in the equipment to prevent liquid leakage. All oil supply pipes to the equipment use a combination gasket, covered with rubber on the inside and copper on the outside by the manufacturer, compared to iron used by other manufacturers, the advantages are as follows: *The flexibility of red copper is strong, the connection is strong; *Copper rubber effectively protects leather from breakage during high-pressure washing.

Scheme of hydraulic station

A horizontal oil pump is different from other pumps in the hydraulic station used, to reduce the heat generated during oil pulling. Oil in the system rises slowly, and the temperature is around 55 degrees, which means that the equipment is always the same is a proof of its operation and long service life.   Technical indicator Features 2500T Max sheet thickness Metal 2.2mm Strength Stainless metal 1.6mm Aluminum 1.8mm Opening height 25000KN Return force 500mm The size of the desktop is 630x2KN The speed of descent is 1500x2500mm Working speed 120mm/s Return speed is 5-10mm/s Return speed 80mm/s Power 22x2kw The size is 3400*2800*4800mm Weight 40T     Equipment forming molds can be purchased by the customer according to their requirement. Molds prices are determined depending on the types of forms. The metal sheets formed in the pressing equipment are the doors to the next steps sent for preparation. The cutting equipment is designed by ANSYS software, which is cutting is modern equipment that works with reliability and precision. To cut into equipment the required size is determined. The back panel will automatically adjust to this size. It is E21 S can be programmed by system management and store up to 40 programs. The equipment has 0.05 mm high precision cutting capabilities. The cutting angle, i.e. the distance between the cutting blades, can be adjusted using a motor. All processes are performed using CNC software. Legs in case of emergency with the button, the equipment can be stopped immediately.     Modeling equipment - this equipment is developed by ANSYS software, and it reliably and accurately creates the desired shapes when bending door frames is modern equipment that works.       Perforating equipment - this equipment has holes for locks of the required sizes it is used for making, cutting and bending works. Each cylinder is independent the operation is ensured, the number of cylinders is individual, the customer's request, i.e. the door frame and depending on the door style. Technical indicator Nominal pressure 300-500KN Motor power is 4kw Voltage 380V The size is 3865x2140x2350mm     Mechanical Press Equipment- At this stage, the edges of the door frames are pressed before bending are cut based on pre-entered dimensions using mechanical press equipment. The equipment works on the mechanism of pressing and cutting.     Bending equipment - this equipment is used to bend the lower and upper parts of doors is used.     Welding equipment - carrying out contact welding works with the help of electric current is an effective tool to get going. The line includes 1 piece of welding equipment caught. Customer can purchase add-on as per their requirement.         Hot pressing equipment - Equipment for doors with special oil at a temperature of up to 85 C used to dry the applied glue and level the balance of the doors. Equipment can be opened and closed automatically at the specified time.         Vacuum print- Equipment based on a vacuum mechanism. Prepared for this equipment The doors are brought in a painted state, then the surface part with the desired flower paper combined and inserted into the equipment. Equipment at a temperature of up to 240C for a certain time After heating and vacuum absorption, the flower paper structure appears on the surface of the door will be