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Plastic recycling
16-63 mm polyethylene pipe production line
Price
$64,700
A
Aziz Karimov
I reply within 12 minutes
Description
General Information about the Line
Pipe diameter: 16 - 20 - 25 - 32 - 40 - 50 - 63 mm Production capacity: 150-200 kg/hour Voltage: 380 V 50 Hz Required power: 98 kW Average power consumption: 78 kWPipe Parameters
- 16 mm Diameter Pipe Wall thickness: 1.0+0.5 mm Weight: 46 gr/m
- 20 mm Diameter Pipe Wall thickness: 1.0+0.5 mm Weight: 57 gr/m
- 25 mm Diameter Pipe Wall thickness: 2.0+0.5 mm Weight: 144 gr/m
- 32 mm Diameter Pipe Wall thickness: 2.0+0.5 mm Weight: 188 gr/m
- 40 mm Diameter Pipe Wall thickness: 2.2+0.5 mm Weight: 261 gr/m
- 50 mm Diameter Pipe Wall thickness: 2.8+0.5 mm Weight: 415 gr/m
- 63 mm Diameter Pipe Wall thickness: 3.5+0.5 mm Weight: 654 gr/m
Equipment and Devices in the Line
- Vacuum loader
- Hopper dryer
- Single-screw main extruder
- Extruder for colored stripes
- Automatic mesh filter and hydraulic oil station
- Molds for 16-63 mm pipes
- Vacuum calibration and cooling tank
- Cooling tank
- Pipe stretching device
- Cutting machine
- Two-chamber wrapping machine
- Laser marking machine (optional)
Technical Specifications
Vacuum Loader The loader serves to transport the raw material to the dryer using air.
Raw Material Inlet Section
- Vacuum Stretching Section
- Raw Material Storage Tank
- Stretching Pipe
- Drying Hopper
Technical Specifications:
- Static Pressure (Maximum): 9800 Pa
- Voltage: 380V 50 Hz
- Motor Power: 1.5 kW
- Production Capacity: 10 m³ <300 kg/hour
- Hopper Size: 10 Liters
Hopper Dryer
The raw material is dried before entering the extruder; this equipment is used for drying.
- Capacity: 160 L
- Production Capacity: 100 kg
- Fan Motor Power: 0.25 kW
- Heating Power: 5.4 kW
- Maximum Temperature: 130 ℃
- Material of Parts in Contact with Plastic: Stainless Steel
- Dimensions: 1650 x 650 x 1650 mm
- Weight: 90 kg
Single-Screw Main Extruder
General Description
Main Electrical Components- Frequency Converter: Delta brand
- Contactor: Siemens
- Temperature Controller: RKC (Japan)
Production Capacity: 200 kg/hour Extruder and Mold Connection Type: Bolt connection
Advantages:
- Main components are from top-tier brands.
- Real-time quality control.
Screw (Rotor):
- Diameter: 50 mm
- L/D Ratio: 38/1
- Material: 38CrMoAlA, nitrided
- Heating (Heater): Stainless steel outer cover with cast aluminum heater
- Heating Zones: 5 zones
- Heating Power: 4 kW x 5 units
Barrel:
- Barrel Type: With a feeding tube; water cooling inlet hole available
- Cooling:
- Fan-assisted cooling
- Temperature control accuracy: ±1 ℃
- Number of Cooling Zones: 5
- Material: 38CrMoAlA, nitrided
Transmission System:
- Main Motor Power: 55 kW
- Main Motor Speed Adjustment Mode: Delta inverter
- Main Motor Speed: 1500 rpm
Gearbox:
- Gear Type: Hardened surface gears
- Shaft: NSK brand (Japan)
- Gear Material: 20CrMnTi
- Manufacturing Factory: Guomao (China)
Automatic Mesh Filter and Hydraulic Oil Station
This filter traps impurities in the plastic, improving the quality of the pipes.
Elbow Specifications
- Elbow Diameter: 160 mm
- Motor Power: 1.5 kW
- Elbow Material: 40Cr
- Hydraulic Oil Station Working Pressure: 30 MPa
- Oil Tank Capacity: 40 L
Extruder for Colored Stripes
Extruder for Colored Stripes (continued)
- Diameter: 25 mm
- L/D Ratio: 25/1
- Production Capacity: 2-10 kg/hour
- Motor Power: 1.5 kW
- Main Motor Speed Adjustment Mode: Inverter
Molds for 16-63 mm Pipes
Molds for 16-63 mm Pipes (continued)
- Pipe Diameters: 16-20-25-32-40-50-63 mm
- Pressure Class: 4-20 bar (0.4-2 MPa)
- Mold Housing Material: Steel 45 #, hardened and polished
- Mold Internal Material: 40Cr
- Calibration Sleeve Material: Tin bronze
Vacuum Calibration and Cooling Tank
Vacuum Calibration and Cooling Tank (continued)
- Tank Length: 6000 mm
- Water Tank Material: SUS304
- Sleeve Material: Tin bronze
- Cooling Type: Water spraying
- Spraying Zones: 4
- Water Pump Power: 3 kW x 2 units
- Vacuum Pump Power: 3 kW x 2 units
- Vacuum Level: 0.03-0.05 MPa
- Forward and Backward Movement Range: ±600 mm, motor-driven
- Up and Down Movement Range: 50 mm, manual operation
- Dimensions: 6000 x 650 x 1250 mm
- Weight: 1250 kg
Cooling Tank
Cooling Tank (continued)
- Tank Length: 6000 mm
- Tank Material: SUS304
- Cooling Type: Water-based
- Height Adjustment: Manual operation
- Electrical Components: Japan brand
- Dimensions: 6020 x 480 x 1250 mm
- Weight: 850 kg
Pipe Stretching Device
The stretching device serves to pull the PE pipe steadily and in synchronization with the extruder speed.
Stretching Section
- Stretching Length: 1200 mm
- Stretching Motor Power: 1.5 kW x 2 units
- Stretching Speed: 0.5-15 meters/min
- Speed Control: Via inverter
Cutting Machine
The equipment is housed in a casing that is protected from dust and other particles.
Cutting Machine (continued)
- Knife Type: Automatic counting cutter
- Cutting Diameter: 16-63 mm
- Cutting Type: Dust-protected cutting
- Cutting Speed Type: Synchronizes with the main machine speed
- Motor Power: 1.1 kW
- Knife Material: Cast steel
- Maximum Cutting Thickness: 18 mm
- Maximum Cutting Speed: 12 m/min
- Compression Mode: Pneumatic
- Control: Computerized control
- Equipment Dimensions: 2100 x 610 x 1360 mm
Two-Chamber Wrapping Machine
Two-Chamber Wrapping Machine (continued)
Features:- Convenient structure, high level of automation, easy and comfortable operation
- Wrapping speed and internal wrapping diameter are freely adjustable
- Equipped with an automatic wrapping device, ensuring smooth and uniform movement
- Maintains consistent tension and wrapping speed during operation
Laser Marking Equipment
Depending on the customer’s requirements, an additional laser unit can be installed on the line for printing dates and other inscriptions.
Prices
- Polyethylene Pipe Production Line: $64,700
- Laser Marking Equipment: $4,600
