Abrasive disc production line for metal cutting

Day by day development is humanity's continuing to create conveniences for itself. Since the 80s of the last century, when cutting iron or hard objects was a problem, abrasive discs became the solution to this problem. Abrasive cutting discs are mainly produced according to the following body types.

• Wood
• Metal
• Bricks
• Concrete
• Marble-Granite

We will try to explain in detail the necessary raw materials and technologies for the production of metal cutting abrasive discs, which are mainly useful for the customers of AFEX GROUP. Metal cutting abrasive discs are mainly imported from Russia and China. You can reduce the amount of imports by producing this product. The fact that the production process of this product is not complicated, it is suitable for both new businessmen and experienced entrepreneurs. REQUIRED PRODUCT INFORMATION. The photo above shows a disc marked according to state standards for cutting metal. The areas of the disk are marked with numbers, these numbers mean:

1. Constructive type (ISO 41, flat).
2. Geometric characteristics - diameter, thickness, hole.
3. Physical characteristics: abrasive type (A - electrocordum); grain size; degree of hardness (Latin T - very hard); type of connection (BF - reinforced bakelite).
4. Maximum rotation speed.
5. Maximum peripheral speed allowed.
6. For which material it is intended.
7. Security icons.
8. Reference to regulatory documents.
9. Manufacturer's logo.

The production of the flat type of cutting discs on this line is calculated in the total amount. If you want to produce the depressed type as well, you are required to purchase these product molds. PRODUCTION PARAMETERS It uses cutting discs of the necessary sizes for various Bulgarians. We have also selected technologies that produce metal cutting discs that are widely used.

1. Outer diameter: 100,115,125,150,180,230 mm;
2. Diameter of the central ring: 22.32 mm;
3. Thickness: 1.0, 1.2, 1.6, 1.8, 2.0, 2.5, 3.2 mm

RAW MATERIALS REQUIRED

1. Abrasive particles.
2. Resin powder.
3. Cryolite.
4. Gypsum powder.
5. Black carbon.
6. Fiberglass mesh.
7. Special black paper (for the bottom part).
8. Colored aluminum oxide (on the surface).
9. Metal folk.

SALE In our country, you can find abrasive discs that are mainly imported. The purchase of the product depends on the level of quality. The simplicity of product production increases the possibility of substituting imported products. The fact that the product becomes useless during the cutting process ensures the sustainability of sales. AREA REQUIRED The area required for this line should not be less than 150m/sq. If there is an opportunity for light trucks to enter or take out raw materials and finished products, it will increase the productivity. REQUIRED SUPPLY Elements of the infrastructure of the industrial facility must be provided with electricity, water supply. • Line power - 125 KW/380V, 50HZ. •Required transformer-above 160KW/380V, 50HZ. • For 1 ton of product - 300 KW energy consumption. • The number of workers requires 8-10 people. PRODUCTION MECHANISM EQUIPMENT AND DEVICES IN THE LINE •Equipment for cutting glass fiber nets. •Metal folk making equipment. •Vibrating sieve. •Two bowl hydraulic mixer. •Abrasive disc preparation equipment (100,115,125 mm). •Abrasive disc preparation equipment (150,180,230 mm). •Special electric oven. •Balance checking equipment. • Testing equipment. •Air compressor. We learned about the necessary information about the product and the production mechanism in detail. Now let's get acquainted with the equipment of the line. FIBERGLASS CUTTING EQUIPMENT Fiberglass mesh cutting equipment - with this equipment, you can cut it to the desired size mainly by hand. These meshes serve to strengthen the shape of the abrasive disc. Products cut to size are sent to automatic abrasive disc making equipment.

METAL RING MAKING EQUIPMENT

Metal ring forming equipment The product made in this equipment acts as a ring that reinforces the center of the abrasive disc. In this equipment, the finished products are also sent to the automatic abrasive disc preparation equipment.

VIBRATING SIEVE

Using a vibrating screen, we clean the abrasive grains from large or other objects. We send the cleaned abrasive grains to a two-bowl hydraulic mixer.

TWO BASIN HYDRAULIC MIXER

We add the necessary components to the abrasive grains in two-bowl hydraulic mixers and mix them well. The prepared raw materials are sent to the automatic abrasive disc preparation equipment.

ABRASIVE DISC PREPARATION EQUIPMENT (100,115,125 mm)

Abrasive disc preparation equipment produces 100, 115, 125 mm abrasive discs in these small sizes. The equipment automatically fills abrasive grains, glass fiber chips, colored aluminum oxide on the surface.

ABRASIVE DISC PREPARATION EQUIPMENT (150,180,230 mm)

Abrasive disc making equipment produces 150, 180, 230 mm abrasive discs in these large sizes. The difference between this equipment and the small abrasive disc making equipment is only in the width of the dies. This equipment also automatically fills the surface with abrasive grains, glass fiber chips, and colored aluminum oxide.

SPECIAL ELECTRIC OVEN

Using a special electric oven, the products made in the abrasive disc preparation equipment are heated at 200C.

BALANCE CHECKING EQUIPMENT

The product is taken from a special electric oven and checked using the balance checking equipment. We send the tested products to the equipment that checks the maximum rotation speed.

TEST EQUIPMENT

With the help of testing equipment, you can check the maximum rotation speed of ready-made abrasive discs.

AIR COMPRESSOR

The air compressor system is an auxiliary device for the abrasive disc preparation equipment. Video footage of the line's operation

https://youtu.be/tcS3VVtlSDI