Silicone Adhesive Production Line
A high-capacity production line designed for mixing, dispersing, and processing high-viscosity products (silicone sealants, adhesives, pastes, and chemical compounds) under vacuum conditions. Equipped with a powerful planetary mixing system, high-speed disperser, vacuum system, extruder, and automatic filling equipment, this line ensures homogeneous mixing, precise temperature control, and efficient product output. Suitable for large-scale industrial production facilities and specialized manufacturing.
Specifications
| Indicator | Value |
| Model | HGL-500 |
| Country of Origin | China |
| Raw Materials | Silicone sealants, adhesives, pastes, high-viscosity chemical products |
| Product Type | Sealant, adhesive paste, chemical compounds |
| Production Capacity | 500 L working volume (30–120 min/batch, depending on filling equipment 1000–1200 packs/hour) |
| Material | SUS304 stainless steel (contact parts), carbon steel frame |
| Equipment Weight | Approx. 8–10 tons (depending on configuration) |
| Dimensions | Mixer: ~3150 × 3550 × 2760 mm; Tank: Ø1000 × 850 mm; Extruder & filling machines included |
| Voltage / Power | 380V, 50Hz, 3 phase; Main motors: 37 kW + 45 kW; Total power ~70–80 kW |
| Workforce | 1–2 operators per shift (semi or fully automatic control) |
| Power Consumption | ~70–80 kWh (depending on use) |
| Gas Consumption | Not required (electric + hydraulic system) |
| Sewage Requirement | Not required (standard cleaning system available) |
| Working Volume | 500 L (design volume 665 L) |
| Power Supply | 380V, 50Hz, 3 phase (customizable) |
| Low-Speed Agitator | 37 kW ABB/SIEMENS motor, 0–30 rpm (revolution), 0–55 rpm (rotation) |
| High-Speed Disperser | 45 kW ABB/SIEMENS motor, 0–1450 rpm |
| Inverter | Schneider/Danfoss, frequency control |
| Contact Parts Material | SUS304 stainless steel |
| Agitator Type | Double-shaft, screw-frame agitator, 3D design |
| Scraper Device | Independent PTFE scraper, 0–30 rpm |
| Vacuum Degree | Up to -0.095 Mpa |
| Temperature Control | SS304 sensor, direct material temperature measurement |
| Lifting System | Hydraulic double-column lift, max. stroke 1050 mm |
| Control System | Siemens PLC + touch screen (speed/temperature/vacuum control) |
| Model | DD500 |
| Dimensions | Ø1000 mm × 850 mm height |
| Contact Material | SUS304 stainless steel |
| Frame Material | Carbon steel, anti-rust paint coated |
| Structure | Double-layer jacket with thermal insulation |
| Inner Wall Thickness | 12 mm (≥14 mm plate processed) |
| Jacket Thickness | 4 mm |
| Insulation Thickness | 3 mm |
| Valve Type | Three-way ball valve, bottom mounted, semi-recessed |
| Surface Finish | Polished inner surface, easy to clean |
| Mobility | Equipped with wheels, manual movement (forklift optional) |
| Flexibility | Compatible with mixer and extruder |
| Model | RR-500 |
| Main Function | Discharges finished product directly from mixer, reduces residue |
| Pump Motor | ≥7.5 kW ABB/SIEMENS, IP54 protection |
| Working Pressure | 6.3 – 16 Mpa |
| Plate Pressure | 65 tons |
| Lifting System | Hydraulic single-column pressing (1000 mm stroke); double-column lifting, output height 800 mm |
| Frame Material | Carbon steel, coated with paint |
| Seal | Fluoroelastomer ring with special seat |
| Electrical Control | Independent cabinet, push-button control (manual + automatic modes) |
| Safety | Hydraulic valve prevents accidental drop |
| Required Oil | Hydraulic oil (provided by customer) |
| Model | SS-600 |
| Main Function | Automatically fills mixer output into sausage film packages |
| Power Supply | 380V, 50Hz, 3 phase |
| Filling Range | 600 – 800 ml |
| Filling Speed | 15 – 25 pcs/min |
| Accuracy | ±0.5% |
| Film Compatibility | Sausage film width 152–164 mm, thickness 0.05–0.07 mm |
| Compatible Clips | 15-08 Great Wall type |
| Control System | Siemens PLC + touch screen |
| Motor Brand | Delta |
| Pneumatic Components | AirTAC |
Description
Advantages
-
High efficiency – can mix products with viscosity up to 500,000 cps.
-
Multi-functional – suitable for silicone, adhesives, chemicals, and other paste-like products.
-
Vacuum technology – improves product quality, eliminates air bubbles, and ensures longer shelf life.
-
Automated control – equipped with Siemens PLC + touch screen, easy to operate.
-
Durability and reliability – contact parts made of SUS304 stainless steel for long service life.
-
Flexibility – portable tanks and extruder allow fast product transfer and reduce waste.
Who is it suitable for?
-
Sealant and adhesive manufacturers
-
Chemical industry enterprises (high-viscosity products, pastes, coatings)
-
Pharmaceutical and cosmetics producers (ointment, cream, gel)
-
Construction material manufacturers (silicone, polyurethane, epoxy-based products)
-
Industrial paste and compound manufacturers
Planetary Dispersing Mixer
Movable Tank
Extruder
Sausage Pack Filling Machine
Plastic Bottle Filling Machine
https://youtube.com/shorts/zynzJQFMFOg?feature=share
