Paint roller production line
The complete paint roller production line is a universal solution designed to produce professional paint rollers based on technical requirements, with high precision and consistent quality. The line includes a hot-melt winding machine, automatic wire bending equipment and a high-speed cutting machine to automate the entire process from tube preparation to final roller cutting. This speeds up production, reduces waste, optimizes labor costs and brings the quality of the final product to international standards. The line is suitable for manufacturers ranging from small workshops to large factories.
Specifications
| Parameter | Data |
| Model | EXT-160 |
| Purpose | Hot-melt adhesive winding of paint roller fabric onto tube |
| Production speed | 8–16 m/min (5–10 tubes/min) |
| Tube length | 1.5–1.8 m, wall thickness ≥ 1 mm |
| Tube material | PP |
| Inner tube diameter | 35–58 mm |
| Coating material | Polyester, nylon, acrylic, wool |
| Standard strip width | 73 mm |
| Pile height | Up to 32 mm |
| PP consumption | 40–55 g/m |
| Max finished roller diameter | < 100 mm |
| Tube magazine capacity | Up to 300 pcs |
| Voltage | 380 V, 3-phase |
| Weight | 1500 kg |
| Model | TTY-308 |
| Wire diameter | Hard: 4–6 mm; Soft: 4–8 mm |
| Wire type | Stainless steel, high-carbon steel, Q235 |
| Motors | INOVANCE servo motors, 3 axes |
| Bending speed | 10–20 pcs/min |
| Cutting type | DC53 universal cutter |
| Feeding motor power | 2.9 kW |
| Bending motor power | 1.8 kW |
| Hydraulic station | 18 kW |
| Weight | 1100 kg |
| Model | FGY-125 |
| Voltage | According to customer requirements |
| Power | 2.2 kW |
| Air pressure | 0.6–0.8 MPa |
| Production capacity | 450–600 pcs/hour |
| Control system | PLC + pneumatic system |
| Suitable tube material | PP, PVC, paper core |
| Inner diameter range | Ø12–Ø56 mm |
| Safety guard | Yes |
| Dimensions | 1250 × 850 × 1200 mm |
Description
The line covers the complete technological process: tube preparation, fabric coating with hot glue, continuous winding, wire frame bending, and final cutting, all perfectly synchronized into one integrated system.
High productivity: the line performs several processes in parallel — winding speed of 8–16 m/min, cutting capacity of 450–600 pcs/hour, and wire bending speed of 10–20 pcs/min.
Consistent product quality: hot-melt adhesive technology ensures uniform glue application and strong bonding, resulting in stable and identical roller quality.
Flexible configuration: supports tubes of various diameters, different fabric lengths, and multiple coating materials including PP, acrylic, polyester, and nylon.
High-precision cutting system: PLC and pneumatic control guarantee smooth, clean, and uniform roller length cutting.
Ergonomic and compact design: suitable for factories and small workshops, space-saving and easy to maintain.
Energy-efficient and reliable operation: all motors, gearboxes, and servo systems are selected for long-term, stable performance.
Full compliance with safety standards: equipped with protective covers, emergency stop systems, and stable electrical control.
Wide range of applications: paint rollers for decorative use, professional painting tools, household rollers, and other related products.
Hot-Melt Paint Roller Coating Machine
2D Wire Bending Machine
Paint Roller Cutting Machine
Finished Products
https://youtu.be/nGwIspW3MR4
