chili sauce production line
Specifications
| Parameter | Value |
| Equipment type | Electric homogenizing and mixing tank |
| Working / total volume | 500 L / 600 L |
| Inner layer material | SUS316L, 5 mm |
| Middle layer material | SUS304, 4 mm |
| Outer layer material | SUS304, 3 mm |
| Overall construction material | Fully SUS304, no carbon steel |
| Heating type | Electric, 18 kW |
| Mixer type | Frame scraper mixer with Teflon blades |
| Side mixer power | 4 kW |
| Blade material | SUS316L, 10 mm thickness |
| Mixing speed | 0–63 rpm (Delta Taiwan frequency control) |
| Homogenizer type | Bottom-mounted, high-speed |
| Homogenizer power | 7.5 kW |
| Homogenization speed | 0–3000 rpm (Delta, adjustable) |
| Balancing | Dynamic balancing of rotor and shaft |
| Control | Push-button control with digital indicators |
| Operator platform | SUS304, anti-slip, standard design |
| Capacity | 20–100 bottles/min |
| Rotary table diameter | 800 mm (customizable) |
| Rotation speed | Stepless speed adjustment |
| Bottle diameter | 10–150 mm (customizable) |
| Bottle height | 50–200 mm (customizable) |
| Total power | 380 W |
| Operating voltage | 220 V, 50/60 Hz |
| Dimensions | 820 × 890 × 1200 mm |
| Weight | 100 kg |
| Filling volume | 100–1000 ml |
| Filling speed | Approx. 500–2000 bottles/hour (adjustable) |
| Number of filling heads | 4 |
| Power supply | 220 V / 380 V |
| Power | 2500 W |
| Air pressure | 0.6–0.8 MPa |
| Dimensions | 2000 × 800 × 1950 mm |
| Weight | 450 kg |
| Model | AS-140 |
| Power supply | 220 V / 50 Hz (adjustable) |
| Power | 1500 W |
| Air pressure | 0.4–0.6 MPa |
| Capping speed | 20–40 bottles/min (adjustable) |
| Cap feeding | Automatic |
| Cap diameter | 2.0–8.0 cm (adjustable) |
| Dimensions | 2000 × 800 × 1600 mm |
| Weight | 300 kg |
| Bottle diameter range | φ25–100 mm (custom sizes available) |
| Label length | 25–300 mm (adjustable) |
| Conveyor belt width | 102 mm (adjustable) |
| Paper core diameter | 5″–10″ |
| Power supply | AC 380 V, 50/60 Hz, 3-phase |
| Machine speed | 30–60 bottles/min |
| Power | Main 3 kW + heating 24 kW |
| Operating temperature | 0–50 °C |
| Relative humidity | 15%–90% |
| Dimensions | 1500 × 1050 × 2100 mm |
| Weight | 600 kg |
| Country of manufacture | China |
| Power supply | 220 V, 50/60 Hz |
| Power | 1.2 kW |
| Operating speed | 0–130 pcs/min |
| PET container diameter | 40–150 mm |
Description
Advantages
High production capacity of up to 300 kg of sauce per hour.
Fully automated production line covering mixing, homogenization, filling, and packaging processes.
High quality and consistency, produced using natural ingredients and compliant with GMP and sanitary standards.
Flexible production capabilities suitable for different spice levels and various glass bottle packaging formats.
Low maintenance requirements due to automatic lubrication and advanced control systems.
Suitable Users
This production line is suitable for the following business customers:
Small and medium-scale sauce and seasoning manufacturers.
Food companies producing gift sets and branded sauces.
Restaurants, cafés, and professional kitchens producing customized hot sauces.
Trading and distribution companies focused on packaging and selling finished products.
Main Ingredients
Bulgarian chili pepper powder – the primary raw material, made from naturally ground chili peppers.
Purified water – used to adjust consistency and add liquid volume.
Salt – for flavor enhancement and preservation.
Sugar – to balance taste.
Vinegar or citric acid – for acidity control.
Starch or thickening agents – to ensure texture stability.
Natural flavorings and spices – to enhance taste and aroma.
Approximate Quantities (per 1 ton of sauce)
Chili pepper raw material: 100–150 kg, depending on the desired level of spiciness.
Other ingredients include water, starch, garlic, tomato, sugar, salt, citric acid, preservatives, and similar components.
For industrial-scale production, manufacturing 10 tons of sauce requires approximately 1–1.5 tons of chili peppers.
Additional Requirements
Finished product packaging: 200 g glass bottles.
Laboratory certification requirements include testing for pesticides, heavy metals, and microbiological indicators.
For laboratory and production trials, a sample quantity of 500 g to 1 kg must be provided.
If available, the following parameters should also be specified: color index (ASTA ≥ 120) and grinding fineness (≤ 60 mesh).
Equipment Included
Electric Homogenizing and Mixing Tank
The electric homogenizing and mixing tank has a working volume of 500 liters and is designed for the cosmetic, pharmaceutical, and food industries, where uniform texture is required for products such as creams, emulsions, sauces, and pastes.
The tank is equipped with a bottom-mounted homogenizer, a scraper mixer with Teflon blades, and an electric heating system. Control is performed via push-button operation, with parameters displayed on digital indicators.
The structure consists of three layers of stainless steel: the inner layer is SUS316L, while the outer layers are SUS304, ensuring hygienic operation and high resistance to corrosion.
Operating parameters include adjustable mixing and homogenization speeds, precise temperature control, and high heating and mixing efficiency.
Bottle Sorting / Accumulation Table
Automatic Piston Filling Machine
Automatic Capping Machine
Shrink Sleeve Labeling Machine
Automatic PET Container Labeling Machine
Steam Shrink Tunnel
Steam Generator
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