Decorative PS (polystyrene) panels and baguette production line

General view of the line

   

Equipment in the Line:

• Single-screw extruder AF-SJ90
• Single-screw extruder AF-SJ45
• Ultraviolet (UV) control system
• Head (die)
• Water cooling tank
• Hot stamping and pattern printing equipment
• Stretching equipment
• Cutting equipment
• High-speed mixer
• Silicone disc polishing equipment
• Foil cutting equipment
• Mold
• Patterned roller
• Silicone disc

Single-screw extruder AF-SJ90 Main Motor Power: 37 kW Screw Diameter: 100 mm Rotation Speed: 24 rpm Cooling System: Available Lubrication System: Available Fans: 250W x 5 units Screw and Cylinder Material: 38CrMoAL

Single screw extruder AF-SJ45

Main Motor Power: 5.5 kW Screw Diameter: 45 mm Rotation Speed: 36 rpm Cooling System: Available Lubrication System: Available Fans: 180W x 3 units Screw and Cylinder Material: 38CrMoAL    

Ultraviolet control system

It is equipped with the automatic control of the ultraviolet controller, which can precisely control the shipping speed and ensure the product quality.

Mold head

Mold Head: Made of stainless steel, double-layer extrusion. Extrusion Angles and Specifications: Can be 90 degrees. Heating Power: 5.2 kW, 4 zones.

Water Cooling Tank

Vacuum Pump Power: 1.5 kW Tank Length: 10 meters Material: Stainless steel Temperature and Flow: Controlled by water cooler. The water cooler is installed by the customer.    

Hot stamping and embossing equipment 8+3 sets

Printing Speed: 0.4-4 m/min Printing Width: 100 mm Printing Thickness: 100 mm The equipment can be freely adjusted between 0° and 180° Contactor: Schneider Heating Power: 1600 W Heating Temperature: 200°C Silicone Disc Motor: 25W Foil Winding Section Motor: 25W Hot Stamping Equipment: 8 sets Pattern Printing Equipment: 3 sets    

Towing equipment

Motor Power: 3 kW Belt Width: 180 mm Stretching Speed: 0.4-4 m/min Inverter: TECO Taiwan Pneumatic Compression Mechanism: Controlled by a synchronization box.    

Cutting Equipment and Analysis Table

Motor Power: 1.5 kW Blade Type: Disc blade Control: PLC Storage Table Size: 2.5 meters Dust Collection Equipment: Available Dust Collection Fan Power: 2.2 kW    

Mikser

Volume: 300 L Production Capacity: 225 L Motor Power: 22 kW Mixing Time: 8-12 minutes Heating Type: Electric Discharge Method: Pneumatic    

Silicone Disc Polishing and Coating Equipment

Motor Power: 0.75 kW Dust Collection Section Power: 2.2 kW Dimensions: 850 x 500 x 1200 mm    

Foil Cutting Equipment

Motor Power: 0.75 kW Diameter: 75 mm Suitable for Foil Width: 64 cm    

Molds

Mold Extrusion Part Material: Brass Mold Calibration Part Material: Steel Calibration Part: In 2 stages    

Pattern printing shaft

Embossing Roller Material: Steel The embossing roller is used in the embossing machine to create a colored design on the product surface. By changing the embossing rollers, you can create various patterns. Silicone Disc Silicone Disc Material: Silicone Rubber The silicone disc is used in the hot stamping machine to transfer colors onto the product surface. By changing the hot stamping foil, you can achieve different colors. https://youtu.be/cvvHL49JvyE