AFEX
PE / PP waste processing line
Plastic recycling

PE / PP waste processing line

As the production sector is developing in the modern world, attention is being increasingly paid to the waste processing sector. Currently, in all developed countries, the processing industry occupies a significant place in the ecological economy of the country, and the international community is also demanding it. At the same time, the amount of investments in this field has been increasing in our country in recent years. For this reason, AFEX-GROUP company members offer a variety of recycling equipment in order to help entrepreneurs contribute to the economy and ecology of our country. It is the turn of our equipment for processing polyethylene and polypropylene cellophane products.
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Aziz Karimov
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Specifications

Engine power6kw
Number of stationary blades4
Number of rotating blades6
Blade materialSKD11
Spindle speed650rmp
General dimensions2300*1250*1400mm
Equipment weight1,75T
Engine power11kw
Rotation speed500r/min
Working dimensions380*3500mm
MaterialCarbon metal
Weight1,1T
Engine power1,5kw
Dimensions4000*1000*400mm
Weight380kg
Engine power30kw
Spindle rotation speed1400rmp
General dimensions2,25*1,5*1,6 m
Capacity500kg
MaterialCarbon (inside SS304)
Weight1000kg
Screw diameter250 mm
Screw length3,6 metr
Screw material40Cr
Engine power90kw(inverter)
Electromagnetic heating power240kw(80kw*3)
Screw diameter200 mm
Screw length1,6 metr
Engine power45kw
Heating capacity20kw
Working power10kw
Cooling tank dimensions2500*350mm
Engine power5,5kw
Spindle rotation speed1450 r/min
Equipment dimensions1200*1150*1800mm
MaterialStainless metal
Engine power3kw
Size3 metr/kub

Description

General information Raw materials: PE and PP cellophane, package and plastic products Production volume: 400-500 kg/hour Total capacity: 210 kw/h Water consumption: 5 tons/hour Number of workers: 4-5 Total required area: 150 square meters Final product state: granule Equipment list Now let's get acquainted with the list of all the equipment in the processing line. The line generally consists of two parts: grinding-washing, granulation. Grinding-washing
  1. Conveyor
  2. Grinding equipment
  3. Washing equipment
  4. Washing pools
  5. Special sediment conveyor
  6. Delivery equipment
  7. Drying equipment
  8. Control point
Grinding into granules 9. Conveyor 10. Extruder 11. Drying equipment 12. Vibrator 13. Control point Recycling process Washing-grinding Now let's take a closer look at all the stages. The first stage So, we put all waste and raw materials on a special conveyor. This conveyor delivers to the next crushing equipment in its direction. The equipment has a 1.5 kW motor, and the working length is 6 m in total. The second stage One of the main equipment in this section is the crusher equipment. He grinds all the raw materials to the required size.
  1. New blade design, increase production.
  2. High speed dynamic balance. The noise is less than the old generation equipment and the grinder is equipped with shock absorption system to ensure continuous operation.
 

The third stage

In the next equipment, crushed packages, cellophane are cleaned of solids. The task of the equipment is to catch them and deliver them to the next washing equipment.

The fourth stage

In this washing machine, we clean only water-soluble products from waste. Solids such as sand, stone and PVC settle to the bottom of the washing tank. Sediments are removed through a special auger conveyor. The fifth stage At the very last stage of the recycling process, the bags are washed again.      

The sixth stage

At the very last stage of the first washing-grinding part, the ground products are dried. All processes are regulated through the control point.

Granulation

The first stage

At this stage, the dried-crushed waste is once again crushed into granules. For this we need all the equipment in the picture above. 2 extruders are included in the equipment set.        

The second stage

Pellets are cut using this equipment. It is also washed and cooled with water during the cutting process.  

The third stage

At the last stage, we dry our washed granules. After drying, they are ready for sale.   Finally, a vibrating silo is needed to clean the finished products.   It is managed through a control point to control the equipment.

A video of the working process

  https://youtu.be/px6JXG4Yr8c    

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