PET tape (ribbon) production line.

Some key applications of PET tapes:

Packaging and transportation of goods:

• Pallet straps: PET tapes are used to secure loads on pallets, ensuring stability during transportation and storage.
• Securing large loads: These tapes are used to bind large and heavy items such as construction materials, metal structures, and equipment.

Construction:

• Reinforcing structures: PET tapes can be used to reinforce concrete and other construction materials.
• Binding construction materials: They are used to bundle and transport materials like bricks, blocks, wooden items, and other construction materials.

Agriculture:

• Harvesting: PET tapes are used to bind and package products like hay or straw.
• Securing greenhouse films: They are used to fasten plastic films on greenhouses and hothouses.

Manufacturing industries:

• Binding finished products: PET tapes are used to secure and package finished products on production lines.
• Securing raw materials and semi-finished products: They are used to organize and store materials in warehouses and workshops.

Household use:

• Moving and storage: PET tapes can be used to secure boxes and items during relocation or long-term storage.
• Packaging and shipping parcels: They are used to secure boxes and parcels when sending through postal or courier services.

Light industry:

• Textile industry: PET tapes are used for packing and transporting fabrics and finished textile products.

Electronics and home appliances:

• Transportation of home appliances: PET tapes are used to secure large items like refrigerators, washing machines, and other household appliances during transportation.

PET tapes are often used as a replacement for steel straps due to their light weight, corrosion resistance, and safety during use (there is less chance of injury during operation).

General Information about the Line

• Production capacity: 100 kg/hour
• Raw material: PP granules
• Final products: PET tape (ribbon)
• Power supply: 380V, 50-60 kW
• Number of workers: 4-5 people
• Required space: 150-200 square meters
• Building height: 3000 mm
• Relative humidity: < 90%
• Cooling system: Required

  Final product:

General Technical Specifications

• Line length: 30x3x3.5 meters
• Voltage: 380V
• Power consumption: 50 kW
• Water pressure: 0.4 ~ 0.6 MPa
• Air supply: Air pressure: 0.6 ~ 0.8 MPa

Environmental Requirements

• Building height: < 3000 m
• Temperature: -15° to 50° C
• Relative humidity: < 90%

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Equipment and Devices in the Line

• Automatic vacuum raw material loading equipment
• Hopper drying equipment
• Single-screw extruder equipment
• Filter and automatic high-speed hydraulic mesh (screen) change equipment
• Mold: 5-19 mm
• Water cooling equipment
• Equipment for delivering tape to the next station
• Hot air heating and stretching equipment
• Stretching equipment
• Pattern printing equipment
• Tape tension relief and water cooling equipment
• Tape tension relief and air cooling equipment
• Two-spool winding equipment
• Electronic control panel

  Maximum Static Pressure: -13 kPa Maximum Airflow: 1.5 m³/min Motor Power: 1.5 kW Tension Hose Diameter: 40 mm

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Hopper Drying Equipment

The walls of the equipment are insulated, which helps maintain heat continuously. The equipment also includes a filter section to prevent dust from being released into the surrounding environment.  

Internal Capacity: 100 L Loading Capacity: 75 kg Maximum Temperature: 140 °C Hopper Heater Power: 12 kW Fan Power: 0.55 kW

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Single-Screw Extruder Equipment

 

 

  Operating Type: Hydraulic Voltage: 380V Power: 5.4 kW Hydraulic Pump Power: 3 kW Screen Diameter: 150 mm

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Mold: 5-19 mm

 

Type: For 2 tapes Voltage: 380V Power: 4 kW Material: High-quality steel

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Water Cooling Equipment

 

Body Material: Stainless steel Dimensions: 3x0.8x7 m A liquid level control device is installed to maintain a constant water level.

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Equipment for Delivering Tape to the Next Station

 

Voltage: 380V Power: 2.2 kW Roller size: Φ260 mm x 220 mm Water inlet and outlet calibers: 1", 3/4" Number of rollers: 5 units Motor: Inverter motor with speed control capability

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Hot Air Heating and Stretching Equipment

The equipment is used to heat the tapes and achieve specific characteristics or dimensions. It is part of the production process for making PP strap belts used in packaging, binding, or securing goods. It is equipped with air ventilators for uniform and consistent heating.  

  Voltage: 380V Power: 15 kW Furnace length: 4000 mm Material: Insulated metal

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Stretching Equipment

Voltage: 380V Power: 5.5 kW Roller diameter: Φ260 mm Water inlet and outlet calibers: 1", 3/4" Number of rollers: 5 units Motor: Inverter motor with speed control capability The equipment is equipped with temperature control and preheating systems.

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Pattern Printing Equipment

This equipment leaves a pattern on the tape. The patterns increase friction and prevent slipping.  

Core Diameter: 150 mm Core Material: High-quality steel Power: 2.2 kW Number of tape receivers: 2 units

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Tape Tension Relief and Water Cooling Equipment

  Length: 4000 mm Width: 1650 mm Roller diameter: 75 mm Number of rollers: 8 units

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Tape Tension Relief and Air Cooling Equipment

This equipment ensures that the tape reaches its final shape and solidifies.   Motor Power: 3 kW Motor: Equipped with speed control inverter Cooling roller diameter: 219 mm Water inlet and outlet calibers: 1", 3/4"

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Two-Spool Winding Equipment

This equipment is used for winding tapes onto special rolls. The equipment is equipped with a tape measurement system. When the tapes are wound to the required length, the equipment emits a special signal and the winding process stops.   Winding Discs: 2 units Core diameter for tape winding: 200 mm Core width for tape winding: 190 mm

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Electronic Control Panel

The control panel is equipped with devices and equipment from the world’s leading brands.   https://youtube.com/shorts/CxnMyxj6BoI