Production line of household hoses

Even now, these two areas form the basis of one of the developed fields in our country - agriculture. Providing comfortable conditions and modern equipment and technologies for the workers of our people is the main goal of AFEX-GROUP. For this reason, our production line, which is presented to you today, produces household hoses, which are very necessary for our people. Our equipment package produces double-layer hoses. Let's get acquainted with the general information about this production line. A. Working area: Indoors, indoors Humidity: 85% non-condensing Temperature: 0-40 degrees B. Power source: motor, 3 phase, 380V, 50Hz Water cooling: Pressure greater than 0.4MPa, 2m cubic hour C. Production diameter: 13-32mm Material: PVC soft granule, PP Production volume: 5-10m/min Installation power: 75kw Power consumption: 45kw Colors: Blue and white (on request) General dimensions: 15000m*3000mm*2350mm Total weight: 8000 kg The set of equipment we need is as follows: 1. Raw material delivery equipment (2) 2. Drying equipment (2) 3. First layer extruder (1) 4. Second layer extruder (1) 5. Mold (2) 6. Water cooling equipment (2) 7. Supply equipment (2) 8. Thread gluing equipment (1 piece) 9. Oven (1) 10. Color line drawing equipment (2 pieces) 11. Wrapping equipment (1) So, we have learned all the general information we need. Now we can consider the production step by step.

Vacuum delivery equipment

Drying hopper

In the next process, our above equipment dries and melts some wet raw materials and prepares them for the next processes.

   

Mold

The mold will decide the diameters of your hoses. You can set the diameters to the size you want.  

The first layer is the extruder

As for the next equipment, the task of the equipment is to mix different raw materials together. If we pay attention to the photo, the drying equipment is also placed in the upper part of the equipment. The mold is placed in the last part of the equipment (on the left).    

Cooling system

The hose that came out of the extruder is very hot. This can cause the hose to be accidentally deformed. For this reason, we need to cool them in the next process. For this we need the above equipment. They cool the hose by pouring water over the hot hose.    

Supplier equipment

  And the turn of the cooled hoses came to the supplying equipment. The function of this equipment is to adjust and deliver the hose to the line drawing equipment.  

Threading equipment

  Now it is the turn of the line drawing equipment, one of the largest pieces of equipment on the production line. You can see how the equipment is capable of drawing lines in the file below. PP is used as raw material for equipment.

Oven

Now it's time to heat the finished hose. The above equipment is the same term for this. So, we have completed the first layer of our hose. It's time for the second layer of the hose. The same procedures and equipment are needed for the production of the second layer of the hose. The only equipment that will be changed is that instead of the first layer extruder, the second layer extruder will be installed, and instead of the thread gluing equipment, the equipment for drawing 2-color lines will be installed. The equipment can draw 2 different colors on the hose at the same time.

Color plotting equipment

    At the last stage of the process, the finished hoses are wrapped and made ready. This is the end of the production. Hoses are ready for sale.