AFEX
Antifreeze production line
Solution product lines

Antifreeze production line

Production type: Fully automatic Production capacity: 8-10 tons Number of workers: 3-4/shift Total plant capacity: 30 kw/h Required raw materials: ethylene glycol / propylene glycol
A
Aziz Karimov
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Specifications

DiameterF400mm
Height1400 mm
Capacity2m3/hour
Operating pressure0.6Mpa
MaterialSUS304
Height3 m
Thickness3 mm
Electric heating capacity3000w
Heating plates3 pieces 6000w/piece
Voltage380V50Hz
Total power1.1KW
Weight1.1T
General dimensions2000*870*1900mm
Filling interval50-5000 ml
Filling accuracy±1.5ml/500ml
Pressure0.6-0.6 MPa
Cover part4
Speed1500 units/hour
The height of the container120-320mm
The vessel is diametricF50-F100mm
The cap is diametricF22-F32mm
Working power0.75kw
Dimensions1200*1000*2100 mm
Speed75m/min
Print height12.7mm
Accuracy600DPI
ConsumablesMetal, plastic, aluminum, cardboard
Voltage220V
Power50W
Voltage220V 50Hz
Power3000W
Speed0-210 units/minute
MaterialStainless metal
General dimensions1650*630*980mm
Power180W
Rement width48-60 mm
Dimensions1000*960*1400mm
Speed18m/min

Description

Production process: Filtering water - mixing all raw materials - boiling the mixture - packaging the product - ready for sale List of production equipment: 1. A set of water processing equipment 2 T/hour 2. Emulsion reactor equipment 3. Automatic four-head filling and packaging equipment 4. Automatic lid closing device 5. Automatic date printer 6. Automatic closing device 7. Bundle packaging equipment So now we can get acquainted with the complete characteristics of the equipment.

Water purification equipment

So, the first step is to clean the water needed for antifreeze. Of course, high-quality clean water helps to produce high-quality antifreeze. For this we need water filters and distillation equipment. You can see all the equipment in the picture below. On the right are two different filters, a scale, a reverse osmosis filter and a water tank. All water treatment equipment is shown in this picture.

Quartz sand filter

This filter is designed to retain excess organic matter and solid compounds (sand-stone) in the water.    

Activated carbon filter

Cleans water by removing organic substances, chlorine ions and chromium. This filter is mainly designed to retain chemicals.  

4 emulsion reactors

The task of the emulsion reactor is to mix all the raw materials and water while keeping them at a certain level. The equipment requires high voltage and pressure due to its operation in a vacuum state. All parts are made of stainless steel SUS 304.  

Automatic four-head filling equipment

The equipment is fully automated and does not involve any human factor. Containers are directed to the equipment on the basis of a special conveyor. Due to the fact that the equipment has 4 casting lines, the production speed increases. The production process can be easily controlled through the PLC screen.

 

Capping equipment

The next equipment closes the lids of the containers. It can work with 4 dishes at the same time. Can also handle large containers.  

Laser marking equipment

After the lid is closed, the conveyor automatically transports the containers to the packing equipment - laser marking. The equipment can also print inscriptions higher than 1 cm on the surface of the container.    

Labeling equipment

The above equipment sticks specially prepared labels (labels) on the surface of plastic and other types of containers.  

Bundle packing equipment

The task of the equipment is to pack boxes, that is, to close their open part.   Packaging dimensions: Length 150-500 mm Width 150-500 mm Height 120-500 mm  

Prices Water treatment equipment  $10,900 Emulsion reactor                        $1,325x4=$5,300 Filling equipment                       $6,300 Capping equipment                   $5,500 Laser marking equipment      $1,600 Labeling equipment                  $4,300 Packaging equipment               $5,300 Total:                                               $39,200

 

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