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Cement production plant (150 tons per day)
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Cement production plant (150 tons per day)

Hello, dear customers of AFEX-GROUP. We will continue to provide you with profitable and profitable production equipment and lines. In this post, we aim to highlight one of the most profitable types of business. You will need a lot of money to start this manufacturing business. It should be noted that you can earn a lot of money here. This is a manufacturing business-a small cement plant. At this point, it is appropriate to emphasize one piece of information. According to statistics, at the moment, about 8 million tons of cement are produced in Uzbekistan per year. According to the information of the state holding "Uzsanoatqurilishmaterialari" by 2026, the total cement production rate in the republic has been set to 20 million tons per year. This plan will be implemented by building new private cement plants in the republic. That is, the establishment of this production line is supported by the state. Now let's clarify some information about the mini factory.
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Aziz Karimov
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Specifications

NameEfficiency
Vibration equipment60-80 tons/hour
Limestone crushing equipment40-110 tons/hour
Clay crushing equipment18-40 tons/hour
Conveyor80-100 tons
Limestone delivery equipment50 tons/hour
Limestone screw valve10-30 tons/hour
Limestone tape dispenser2-10 tons/hour
Clay delivery equipment25-35 tons/hour
Clay screw valve10-30 tons/hour
Clay tape dispenser2-10 tons/hour
Iron powder screw valve10-30 tons/hour
Iron powder tape dispenser2-10 tons/hour
Belt conveyor30-50 tons/hour
Grinding equipment16tons/hour
Filter11160m3/h
Conveyor corridor30-60tons/hour
Supplier equipment50 tons/hour
Screw valve equipment10-30tons/hour
Libra0-30 tons/hour
Spiral conveyor20-30 tons/hour
Rotary oven7-10 tons/hour
Coolant filter60 100 m3/h
Gas burner1.75x107
Drum cooler12-16 tons/hour
Chain conveyor15-25 tons/hour
Clinker crusher10-15tons/hour
Lifting equipment25-35tons/hour
Screw valve equipment10-30 tons/hour
Tape dispenser equipment2-10tons/hour
Gypsum crusher5-20 tons/hour
Conveyor30-50tons/hour
Clinker crushing equipment16 tons/hour
Lifting equipment25-35 tons/hour
Classifier15-30 tons/hour
Chain conveyor for returning large pieces to grinding15-30 tons/hour
Unloader80-120tons/hour
Grinding raw materials$ 1 700 000

Description

General information

  1. Type of cement production: Dry
  2. Production brands: PC/M 400/500/600
  3. Production volume: 150 tons/day
  4. Raw materials: limestone, clay, iron ore, gypsum, quartz sand, natural gas and auxiliary materials
  5. Number of workers: 50 for one shift

A set of equipment

  1. Grinding raw materials
  2. Storage and delivery of raw materials
  3. Grinding raw materials (powder)
  4. Heating and cooling of clinker
  5. Dosing cement
  6. Grinding and packing of cement
  7. Laboratory
  8. Low voltage electrical cabinet
So, we got acquainted with the list of necessary equipment and general information. Now it's time to consider the production process step by step.

Grinding raw materials

We know that the main raw material for cement is limestone. Of course, we start the production process with the preparation of raw materials, that is, we grind them. For this we need the following set of equipment  

Storage and delivery of raw materials

So, we chopped the raw materials to the required size. The next task is to store them in a certain place and deliver them to the next equipment.     One information should be mentioned here. The above equipment only supplies raw materials. It is the responsibility of the buyer to create a warehouse for raw materials.

Grinding raw materials

At the very first stage, raw materials were crushed from large pieces to small pieces. In this grinding, those parts are reduced to powder. You can see the equipment in the following photos:    

Heating and cooling

One of the main processes of cement production is crushing, heating and cooling of clinker. The following set of equipment is needed for this.   Dosage This process is mainly carried out with gypsum, clinker and additives. The above are added to the semi-finished cement.  

Grinding and packing of cement

The last process. We pack cement with the help of equipment.   With that, all the processes have come to an end. In the video below, you can view the cement production line step by step.  

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