Greenhouse film production line

Members of the AFEX-GROUP company present to our valued customers the greenhouse film production line, which is one of the next big projects. With the help of a common line, you will have the ability to produce high-quality films quickly.

General information

Raw materials: LDPE, LLDPE, EVA and other mixed materials Max film width: 12000 mm Number of floors: 3 floors Film thickness: 0.08-0.12 mm Production capacity: 800 kg/hour Voltage: 380V ±5%-10% Total power: 900 kW Total dimensions of the line: 18*11*22 meters (length*width*height) Water temperature: 5-10°C Water volume: 150 L/min Equipment list The production line consists of the following 7 main parts:

1. SJ-135/30 extruder system
2. SJ-120/30 extruder system
3. Filtration system
4. Three-stage mold system
5. Cooling system
6. Packaging system
7. Electronic control system
8. Production process

So, we can get acquainted with the tasks and technical indicators of the equipment needed in the production process.

Extruder system SJ-135/30 extruder

The most important equipment in the line is, of course, the extruder equipment. The function of this equipment is to melt raw materials and release them in packages. The processes are carried out in two stages, that is, a two-stage extruder system. The extruder, in turn, consists of screws, barrels and a reduction box. These main parts ensure the stability and continuity of the process.

Screws

 

Barrels

 

Reducer

The function of the reduction box is to control the amount of raw materials entering the extruders and to provide the necessary pressure to the necessary extruder equipment.  

SJ-120/30 Extruder

Further processes continue in the second stage extruder.  

Barrels

   

Reducer

Filter system

In order to increase the quality of the material and the durability of the product, it is necessary to pass the melted raw materials through a filter. This will help save time and energy later in the production process. A cylinder or hydraulic filter can be used in the equipment. Finding these types of filters is not a problem.

Three-layer molds

Molds are mainly needed to change the parameters of the film. The thickness and dimensions of the film can be changed with the help of molds. The three-stage operation of the molds ensures the high quality of the product.

Cooling system

This line consists of two types of cooling systems: internal and external. The external cooling system consists of a disk ring. The internal cooling system is systematically connected with all the equipment in the line. All ventilation equipment in the equipment uses a total of 30 KW of electricity. We can see it in the following videos.

Measuring system

At the next stage, we will have to measure the finished products to the desired length and cut it. This task is performed by cutting rollers.

Packaging system

At the last stage of the production process, we wrap the finished products. This wrapping is done using special equipment.

Video footage of the process

https://youtu.be/jU9EcMzgkQY

  Prices SJ-135/30 extruder system Sj-120/30 extruder system Filtration system Three-stage mold system              $ 370 000 Cooling system Wrapping system Electronic control system Logistics costs (7 containers) $18500*7=$129500