AFEX
linoleum production line
Solution product lines

linoleum production line

The demand for construction materials in our country is increasing more and more. Because of this, we can show the increasingly developing housing construction sector in our country. The construction of new houses and buildings increased the sales of such materials. Linoleum is one of the most widely used materials in housing. AFEX-GROUP company will continue to offer the next profitable equipment to entrepreneurs of our country. With the help of this production line, it is possible to produce high-quality and thick linoleum with various designs
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Aziz Karimov
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Description

General information

Production volume: 600-800 kg/hour Product size: width - 980 mm (changes according to the customer's request), thickness 2-8 mm Voltage: 380V 50Hz Total capacity: 200 kw/h Necessary raw materials: PVC powder, non-woven fabric, composite films Required area size: 150-200 square meters Number of workers: 7-8

Equipment list

  1. Twin screw extruders
  2. Hydraulic sieve
  3. Molds (2 sets)
  4. Three-roller forming equipment
  5. Composite laminate heating equipment
  6. Laminating part
  7. Equipment for wrapping non-woven fabric
  8. Temperature control equipment
  9. Roller cooling equipment
  10. Cooling section (with cutting section)
  11. Leveling equipment
  12. Transverse cutting equipment
  13. Electronic control panel

80/156 pair of extruders

The most basic equipment of the production line is, of course, extruders. In this extruder, quality metals 38CrMoAIA and 20CrMoTi are used, and spare parts are made in Japan and China. Due to the presence of a total of 5 heating zones in the equipment, raw materials are melted in good condition and quality products are produced. Nitriding thickness: 0.5-0.7 mm Main motor: AC motor (Brazil) Engine power: 55 kW Motor speed: 0-1500 r/min Screw speed: 0-50 r/min Motor type: 3-phase asynchronous motor

Hydraulic sieve

The main function of this equipment in the line is to clean the excess parts and waste found in the product. This, in turn, helps to increase the quality of the product. Form F150: hydraulic, two-station Heating zones: 3 Heating capacity: 12 kW

Molds

Number of molds: 2 (1 for upper layer, 1 for lower layer) Material: steel Heating zones: 7 Mold width 1200 mm Product width: 980 mm Product thickness: 2-8 mm

Three-roller forming equipment

Roller diameter: 400mm Roller width: 1400 mm Chrome thickness: 0.08 mm Motor power: 2.5 kW Control panel: Sweden ABB electronic panel

Composite laminate heating equipment

Heating rollers: 3, F200 x 1400 Motor power: 0.75 kW Control panel: Sweden ABB electronic panel

Laminating equipment

Heating rollers: 3, F200 x 1400 Motor power: 0.75 kW Control panel: Sweden ABB electronic panel

Non-woven fabric wrapping equipment

Roll width: 1200 mm It is easy to remove the rollers Material: Aluminum

4-station temperature control equipment

Cooling method: oil Average temperature: 160C Heating power: 4x12 kw Three sets are used for three-roll forming equipment, and one set is used for preheating the rolls, when there is excess pressure, when the temperature is high, when there is a shortage of oil, and other alarm functions.

Roller cooling equipment

Roller diameter: 3x400 mm, 1400 mm Motor power: 1.5 kW Cooling method: internal water cooling Control panel: Sweden ABB electronic panel

Cutting equipment

Length: 6m Roller: Aluminum Knives: 2 sets There is a feature of collecting the cut parts

Straightening-transmitting equipment

Size: F250x1400 mm Roller material: nitrile rubber Motor power: 2.5 kW Control panel: Sweden ABB electronic panel Control: pneumatic

Transverse cutting equipment

Pulling roller: F 180 x 1400 mm Blade: Triangular Control panel: Sweden ABB electronic panel Screen: PLC screen

Electronic control panel

Operating system: Siemens TP1200 PLC screen: Siemens Anti-low voltage section: Schneider

Video footage of the process

  https://www.youtube.com/watch?v=qzMj8LFi5Tg

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