Production line of medical gloves (Nitrile/Latex)

Nitrile gloves

Nitrile gloves are made from synthetic rubber. They are flexible and stretchable. Before and after production, they undergo a multi-stage sterilization process using special chemicals. For this reason, they are equally used in the medical and chemical fields. Their raw material does not contain latex. These types of gloves are usually used by people who are allergic to latex. Nitrile gloves are used in routine tasks in addition to medical purposes. Nitrile gloves are also widely used in the food and pharmaceutical industries. Nitrile gloves are tested in special laboratories after production. All these tests are aimed at ensuring the durability of gloves used in hospitals and chemical industries.

Useful features

1. Does not cause allergies. These gloves do not contain any latex. Therefore, people who are allergic to latex can use these gloves without any difficulty.
2. Resistant. Gloves of this type are more resistant to tearing and holes than latex gloves.
3. Adaptable. The material of the gloves is elastic. Because of this, they can fit into the hands without any problems.
4. Durability. They are designed for long-term use. They are convenient even for regular use. They are manufactured in compliance with durability standards and requirements.
5. Resistance to infection. Nitrile gloves are widely used in the medical field. It is clear that doctors and nurses are exposed to infectious diseases. There, these gloves can be a protective tool to avoid harmful infections.
6. Chemical resistance. These gloves have a unique feature to prevent the harmful effects of many chemicals on the skin.

General information

1. General dimensions of the line: 50m*1.8m*6.5m (length*width*height)
2. Total weight of the line: 50 tons
3. Required area dimensions: 130m*15m*15m (length*width*height)
4. Production capacity: 120,000-140,000 pairs per day
5. Number of workers: 6-7
6. Water consumption: 1-2 cubic meters/hour
7. Number of hand molds: 3000
8. Raw materials: nitrile material, chlorine, water, natural gas/kerosene/diesel, starch
9. Fuel: 170 cubic meters per hour if natural gas is used. 105 kg/hour if diesel is used
10. Total capacity of the plant: 275kw/h

(The necessary project dimensions of the production line will be provided during the agreement.)

A collection of equipment

The production line includes the following parts:

1. Heating system
2. Water system
3. Pneumatic pressure system
4. Raw material mixing system
5. Immersion and cleaning system
6. Mold system
7. Finished product system
8. Testing system
9. Packaging system

Now let's get acquainted with the production process and the set of equipment that we need to implement these processes.

In the first step, the molds are cleaned

First of all, we start the work by cleaning the molds used in the previous processes. Because during all stages and in the working environment, excess dust and substances can stick to the surface of the molds. In order to prevent various unpleasantness, molds are cleaned using acids and alkalis. In the second stage of cleaning, molds are dipped in boiling water. Molds that come out of boiling water are now cleaned again using special drum brushes. This is the end of the mold cleaning stage. You can watch a video of the process in the video below https://youtu.be/UHsZZa8Bgg8

In the second stage, the molds are coated with liquid

The turn has come to the most important stage of our production process. Our molds from the drum brush are slightly dried in the air and with the help of fans. Now our molds are placed in containers (baths) filled with nitrile liquid. For a short period of time, the surface of the molds is completely covered with nitrile material. Then the molds go to the ovens. In a specially heated oven, the nitrile material has time to solidify on the molds. https://youtu.be/xdyNbKLAAgU

In the third stage, gloves are chemically treated

At this stage, we continue to chemically process our semi-finished gloves. Our gloves, coming out of the oven, are now first dipped in polymer and then in water. The main purpose of this is to increase the quality of gloves and their resistance to chemical reactions. After that, the sleeves of the gloves are folded so that it is easy to take them off. Then, after a little drying, the gloves are put in a container filled with starch. https://youtu.be/krQNE6gxPIo

In the fourth stage, they are controlled

Our medical gloves are also ready. All that remains is to check their quality and pack. https://youtu.be/e9wG4woVvuo At this point, it is necessary to emphasize one piece of information. The equipment mentioned above is the main equipment of the production line. You can familiarize yourself with the list of all equipment through the following tables                     With this, our production processes have come to an end. We hope that with the help of this production line, you will deliver high-quality and useful medical gloves to our people.

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