Production line of oil filters for cars

Before giving information about oil filter production equipment, let's consider how profitable this business activity is on the example of our country's market. As of January 1, 2021, the number of private cars in Uzbekistan is 2,955,295. It is noted that this is 14% more than in the same period last year.

• Passenger cars – 2,767,126;
• Trucks - 168,810;
• Buses – 5,711;
• Minibuses – 8,518;
• There are 5,130 special vehicles.

Of course, these figures are given for the beginning of the year for the cars of individuals. By now, it is known that the number of individuals, enterprises and state vehicles is more than 4 million. Of course, Filtruz, the only company in Central Asia, operates in the field of oil filter production in our country. At this point, the information given in relation to the market of our country shows how promising the production of car oil filters is. You can also export your manufactured products to neighboring countries. The market in this field is a wide and big market, because the cars are of different types and models, which in turn require different sizes of oil filters.

This project presented to our entrepreneurs by our company "AFEX-GROUP" provides information on the production technologies of oil filters with an outer diameter of 50-140 mm and a height of 50-310 mm for cars, trucks and other types of vehicles. 'ours! General production technological processes of the product. Production of oil filters consists of 6-stage technological processes.

• Preparation of the body part.
• Preparing the filter part.
• Preparing the valve part.
• Preparation of metal tube.
• Collection.
• Sealing and packaging.

Technological processes begin with the preparation of the necessary details for the assembly of products. The special filter paper is corrugated in the corrugating equipment. The prepared corrugated filter paper is cut on special equipment depending on the size of the filters, and at the same time, the edges are glued with special glue (polyurethane) and corrugated. The processes of metal part preparation are performed on the working mesh and stamping equipment. The filter element assembly is then carried out, which consists of: corrugated filter paper, spring, connecting rubber, lower and upper caps, and parts such as the center tube are sent to the filter element assembly line, where all parts are placed in the oil filter. collected and printed on the printing equipment. Then it is wrapped and the finished product is packed. Necessary raw materials;

• Metal sheet of the required size.
• Special filter paper.
• Special sealant
• Appropriate size rubber attachment.
• Elastic metal spring.
• Special paint.

Necessary infrastructures for starting the activity; Required area; Should not be less than 500 m². Electric energy; 2 transformers of 630 kVA brand are required. Number of workers; 35-50 people. The main source of all infrastructures is water. Line equipment;

1. PREPARATION OF THE COVER PART.

Hydraulic press equipment. 5 T (1 piece) Hydraulic press equipment. 15 T (2 pieces) Hydraulic press equipment. 35 T (3 pieces) Hydraulic press equipment. 40 T (3 pieces) Hydraulic press equipment. 63 T (2 pieces) Hydraulic press equipment. 80 T (3 pieces) Hydraulic press equipment. 100 T (1 piece) Hydraulic press equipment. 125 T (1 piece) Equipment for sealing metal plates. Welding equipment. Grooving equipment.

1. VALVE SECTION PREPARATION.

Spring making equipment. (2 pieces) Valve assembly equipment. III. METELL TUBE SECTION PREPARATION. Tube preparation equipment.

1. PAPER FILTER PART PREPARATION.

Paper lamination equipment. (2 pieces) Layer fastening equipment. Gluing equipment. Drying tunnel.

1. COLLECTION OF ALL DETAILS.

Feeding equipment. Inspection equipment. (2 pcs.)

1. SEALING AND PACKAGING

Dyeing and drying equipment. Printing equipment. (2 pieces) Packaging equipment. We also introduced the necessary information. Now let's get acquainted with the equipment necessary for the production of products and information about their technical indicators.

1. PREPARATION OF THE COVER PART.

In hydraulic press equipment, metal parts of the products are used in the production of parts that tighten the body, cover, ring, and lower spring. For example; the work process in the preparation of the cover part begins with the flattening of the metal roll. After the flattened roll is heated to the Press equipment, circular holes are formed and formed in the product dimensions specified on the roll, and then the cutting equipment cuts the finished form. This technological process is also used to form filter housings using other press equipment.

Equipment for sealing metal plates

    Equipment for sealing metal plates. This equipment covers the details of the cover made on Hydraulic Press equipment, sealing the edge of the cover to prevent oil from leaking out of the filter. The equipment works fully automatically, when an error occurs, there are warning lights. The parts prepared in this equipment are sent to the welding equipment.  

Welding equipment

Welding equipment. Welding equipment is equipment that welds a metal plate to a central ring. The center ring holds the oil seal, and the oil seal prevents oil leakage. Welded parts are attached to the next grooving equipment.  

Grooving equipment

Grooving equipment. After this stage, the preparation of the cover part is completed. The tool provides a groove in the center ring to secure the oil filters to the cars engine.  

1. VALVE SECTION PREPARATION.

Spring making equipment. In this equipment, springs are made for the part that acts as a valve in oil filters.  

Valve Assembly Equipment

A spring and a clamping metal detail are attached to the valve assembly. This valve is placed in the lower part of the oil filter.  

III. METELL TUBE SECTION PREPARATION.

Tube preparation equipment. The equipment works fully automatically, the metal tape is sent to the punching section by means of a conveyor, and the perforated metal tapes are sent to the spiral tube forming equipment. The equipment cuts the finished pipes to the required size.  

1. PAPER FILTER PART PREPARATION.

Paper lamination equipment. This equipment prepares the most basic part of the filter. The special paper acts as a fine sieve to prevent debris. A special paper roll is loaded into the equipment, the equipment folds the paper and cuts it to the required size.  

Layer fastening equipment

Layer fastening equipment. The edges of the finished paper layers are fixed with a metal sheet, and spiral tubes are placed in the middle.  

Gluing equipment

Gluing equipment. A circular metal plate is placed on top of the laminated paper by gluing and sent to the drying process.  

Drying tunnel

Drying tunnel. It is required to use this device to dry the glue. There are 4 motors inside the tunnel, with the help of which the products are dried at the same temperature by air circulation.  

1. COLLECTION OF ALL DETAILS.

Harvesting equipment. This equipment collects filter parts. Place the cartridge inside the case, close the cover and seal the edge.  

Inspection equipment

Inspection equipment. Filter sealing efficiency testing equipment.

1. SEALING AND PACKAGING.

Painting and drying equipment. The equipment performs the task of coating the surface of the filter with powder paint and drying the paint in a short period of time with the help of an ultraviolet oven.  

Printing equipment

Printing equipment. With this printing equipment, you can put your brand on the finished product using 2 different colors.  

Printing equipment

Printing equipment. The equipment is another type of equipment mentioned above, which performs the function of printing.

Packaging equipment

Packaging equipment. In order to protect against dust and iodine particles, the equipment covers the filter with a heat-shrinkable film.   The total cost of the line without laboratory equipment is $380,000 Production equipment https://youtu.be/NVgSR4COtaE